Types of Aluminum Alloy
These types of aluminum alloys enable engineers to select optimal materials based on strength, weight, and environmental requirements. From beverage cans (3000 series) to aircraft structures (2024/7075), each alloy type undergoes specific tempering processes (T3/T6/H32) to achieve desired mechanical characteristics.
| Series/Alloy | Primary Alloying Elements | Temper | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Corrosion Resistance | Weldability | Machinability | Typical Applications |
|---|---|---|---|---|---|---|---|---|---|
| 1000 Series (Pure Aluminum) | 99%+ Aluminum | H12/H14 | 70-110 | 20-50 | 30-40 | Excellent | Excellent | Poor | Electrical components, food packaging |
| 2000 Series (Al-Cu) | 3-5% Copper, 0.5-1% Mg | T3/T4 | 350-480 | 220-330 | 10-20 | Poor | Fair | Excellent | Aircraft structures, military applications |
| 3000 Series (Al-Mn) | 1-1.5% Manganese | H14/H16 | 110-200 | 70-160 | 20-30 | Good | Good | Good | Cookware, chemical tanks, roofing |
| 5000 Series (Al-Mg) | 2-5% Magnesium | H32/H34 | 150-300 | 100-240 | 12-22 | Excellent | Good | Fair | Marine applications, pressure vessels |
| 6000 Series (Al-Mg-Si) | 0.6-1.2% Mg, 0.4-1.3% Si | T6 | 240-310 | 180-270 | 8-15 | Good | Excellent | Good | Architectural extrusions, automotive parts |
| 7000 Series (Al-Zn) | 5-7% Zinc, 1-3% Mg, 1-2% Cu | T6/T73 | 450-570 | 380-500 | 5-10 | Poor | Poor | Good | Aerospace components, high-stress parts |
| 5052 | 2.5% Mg, 0.25% Cr | H32 | 210-290 | 160-240 | 12-20 | Excellent | Good | Fair | Marine hardware, electronic chassis |
| 6061 | 1% Mg, 0.6% Si, 0.28% Cu | T6 | 310 | 276 | 12 | Good | Excellent | Good | Bicycle frames, structural components |
| 7075 | 5.6% Zn, 2.5% Mg, 1.6% Cu | T6 | 572 | 503 | 11 | Poor | Poor | Good | Aircraft fittings, high-performance gears |
| 2024 | 4.4% Cu, 1.5% Mg, 0.6% Mn | T3 | 470 | 325 | 18 | Poor | Fair | Excellent | Aircraft structures, truck wheels |
Selection Guide
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High Strength-to-Weight: 7075-T6 (aerospace), 2024-T3 (structural).
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Marine/Outdoor Use: 5052-H32 (boats), 6061-T6 (architectural).
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Forming/Stamping: 3003-H14 (cookware), 1050-H16 (reflectors).
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General Purpose: 6061-T6 (most balanced properties).
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