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Types of Aluminum Alloy

These types of aluminum alloys enable engineers to select optimal materials based on strength, weight, and environmental requirements. From beverage cans (3000 series) to aircraft structures (2024/7075), each alloy type undergoes specific tempering processes (T3/T6/H32) to achieve desired mechanical characteristics.

Aluminum Alloy
Series/Alloy Primary Alloying Elements Temper Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Corrosion Resistance Weldability Machinability Typical Applications
1000 Series (Pure Aluminum) 99%+ Aluminum H12/H14 70-110 20-50 30-40 Excellent Excellent Poor Electrical components, food packaging
2000 Series (Al-Cu) 3-5% Copper, 0.5-1% Mg T3/T4 350-480 220-330 10-20 Poor Fair Excellent Aircraft structures, military applications
3000 Series (Al-Mn) 1-1.5% Manganese H14/H16 110-200 70-160 20-30 Good Good Good Cookware, chemical tanks, roofing
5000 Series (Al-Mg) 2-5% Magnesium H32/H34 150-300 100-240 12-22 Excellent Good Fair Marine applications, pressure vessels
6000 Series (Al-Mg-Si) 0.6-1.2% Mg, 0.4-1.3% Si T6 240-310 180-270 8-15 Good Excellent Good Architectural extrusions, automotive parts
7000 Series (Al-Zn) 5-7% Zinc, 1-3% Mg, 1-2% Cu T6/T73 450-570 380-500 5-10 Poor Poor Good Aerospace components, high-stress parts
5052 2.5% Mg, 0.25% Cr H32 210-290 160-240 12-20 Excellent Good Fair Marine hardware, electronic chassis
6061 1% Mg, 0.6% Si, 0.28% Cu T6 310 276 12 Good Excellent Good Bicycle frames, structural components
7075 5.6% Zn, 2.5% Mg, 1.6% Cu T6 572 503 11 Poor Poor Good Aircraft fittings, high-performance gears
2024 4.4% Cu, 1.5% Mg, 0.6% Mn T3 470 325 18 Poor Fair Excellent Aircraft structures, truck wheels

Selection Guide

  • High Strength-to-Weight: 7075-T6 (aerospace), 2024-T3 (structural).

  • Marine/Outdoor Use: 5052-H32 (boats), 6061-T6 (architectural).

  • Forming/Stamping: 3003-H14 (cookware), 1050-H16 (reflectors).

  • General Purpose: 6061-T6 (most balanced properties).

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