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Glass Transition Temperature

The following is a summary table of the glass transition temperature (Tg), covering key parameters, material comparisons, processing influences, and solutions for your reference

Glass Transition Temperature

Glass Transition Temperature (Tg) Summary Table

Category Content Examples/Notes
Definition Critical temperature where amorphous polymers transition from glassy to rubbery state No phase change, only segmental mobility change
Difference from Tm Tg: Amorphous materials; Tm: Crystalline materials PC (Tg≈147°C, no clear Tm); PP (Tm≈160°C, Tg≈-10°C)
Testing Methods – DSC (Differential Scanning Calorimetry)
– DMA (Dynamic Mechanical Analysis)
– TMA (Thermomechanical Analysis)
DMA detects storage modulus (E’) and tanδ peaks
Influencing Factors – Chain rigidity↑→Tg↑
– Plasticizers↑→Tg↓
– Crosslinking↑→Tg↑
– Molecular weight↑→Tg slightly increases
PVC (Tg≈80°C) with DOP drops below room temp
Typical Material Tg – ABS: 105°C
– PC: 147°C
– PMMA: 105°C
– Natural rubber: -70°C
High-Tg materials (e.g. PEEK, Tg=143°C) for high-temp applications
Injection Molding – Barrel temp > Tg (amorphous) or > Tm (crystalline)
– Mold temp < Tg-20°C for fast solidification
PC molding: Barrel 280-320°C, Mold 80-120°C
Defect Correlation – Stress cracking (demolding near Tg)
– Dimensional instability (storage near Tg)
ABS part warping in summer (Tg=105°C but stress relaxation occurs)
Mold Design – High-Tg: Enhanced cooling (beryllium copper/contour channels)
– Low-Tg: Moderate mold heating
POM (Tg≈-85°C) requires prevention of premature freezing
CNC Machining – Cutting temp < Tg (prevent sticking)
– Fiber-reinforced: Carbide tools + cooling
Carbon PA6 (Tg=50°C): Diamond drills + air cooling
Industry Cases – Medical PMMA covers: Annealing at 80°C (Tg-25°C)
– Drone frames: Low-temp machining prevents delamination
Annealing time: 2hrs (thickness-dependent)

Quick Reference Guide

  • High-Tg Materials: PC, PEEK, PSU (high-temp components)

  • Low-Tg Materials: TPE, rubber (flexible seals)

  • Critical Controls: Injection cooling rate, CNC heat management

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