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Industrial Fuel Filter
| Material: | PA6 |
| Cavities: | 1*4 |
| Part Size: | φ13.97X43mm |
| Part Weight: | 1.02g |
The Product
Industrial fuel filter is a kind of high-efficiency filtration equipment specialized in cleaning fuel system, which is widely used in various industrial equipment. Made of high-quality plastic material with excellent chemical and high temperature resistance, the filter can effectively remove impurities, particles and moisture from fuel, thus protecting industrial machines and fuel systems and extending the service life of the equipment. Industrial fuel filters are compact in design and easy to install and replace, ensuring fuel purity and efficient operation of equipment.
Features Of Industrial Fuel Filter
Excellent Chemical Resistance
The use of high-performance plastic materials can resist various chemical components in the fuel, ensuring stability and reliability in long-term use.
High-Temperature Performance
Designed to take into account the high-temperature environment in industrial applications, the plastic material is able to maintain its physical properties under high-temperature conditions and is not easy to be deformed or degraded.
Lightweight And High Strength
Compared with traditional metal materials, plastic fuel filters are lighter in weight, easier to install and maintain, and at the same time have sufficient strength and durability to withstand high pressure and impact in industrial applications.
The Project
This is an industrial project with our client to develop a set of high-precision injection molds for the production of industrial fuel filter. The mold design will use advanced CAD/CAM software for 3D modeling and FEA to optimize the structure to ensure the strength and durability of the mold. The mold material will be made of high-quality steel with heat treatment and surface treatment to improve its abrasion and corrosion resistance. The project plan includes mold design, machining, assembly, commissioning, and trial production to ensure the final product meets the customer’s high quality requirements and technical specifications.
Industrial Fuel Filter – Surface Finishing – Polish/Texture
The 1 yellow surface has a VDI 3400-24 sparkling finish, while the 2 point green surface has a demolding polish. This combination of finishes not only provides the mold with an elegant appearance, but also ensures good demolding properties.
Industrial Fuel Filter – Parting Line Design
The position marked by the red line in the figure below is the parting line design for industrial fuel filter.
Industrial Fuel Filter – Draft Angle Analysis
Picture 1: The draft angle is okay in the labeled 1st place, and the draft angle on the green surface in the 2nd place indicates that less material is needed to achieve a 0.5-degree core side draft angle to prevent the part from being pulled and deformed during the demolding process. By adding the draft angle to the design, you can reduce the risk of distortion by ensuring that the part is smoother when it is removed from the mold.
Picture 1: The green surface doesn’t have a draft angle for slider release which can lead to problems with straining or deformation during demolding. Therefore, it is recommended to add a1° slider side draft angle to prevent drag.
Industrial Fuel Filter – Slider & Lifter Design
The 1 location is the slider layout design and the 2 location of the red line is the slider parting line, which needs to be controlled within 0,05mm.
Industrial Fuel Filter – Ejector Design
The diameter of the ejector sleeve is φ14 and the diameter of the sleeve inner pin is φ12. This design ensures that the parts can be ejected smoothly from the mold during the ejection process, avoiding jamming or damage. The precise fit of the ejector sleeve and sleeve inner pin helps to improve the efficiency and stability of the ejector system, ensuring that each part is ejected from the mold in a smooth and safe manner during the production process.
Industrial Fuel Filter – Gate Type & Location & Size
The industrial fuel filter mold system is equipped with a cold runner with a sub gate in the 1 location. The gate size is as the blow picture shows, and there will be about 0.1mm gate vestige in the second location. The cold runner system effectively controls melt temperature and reduces heat loss, while the sub-gate allows for more precise control of plastic inflow, resulting in improved quality and consistency of the industrial fuel filter parts.
Mold Layout For Industrial Fuel Filter
Reasonable mold layout design needs to take into account factors such as the injection molding machine, mold, cooling system, operating space, and molded product removal to ensure the efficient operation of the production process and the quality of the industrial fuel filter product.
PHONE
+86-0769-86066062
EMAIL US
info@kehuimold.com
SERVICE TIME
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We are a professional plastic mold-making company dedicated to providing high-quality, innovative, and reliable customized mold solutions with years of industry experience and a team of professionals who have accumulated a wealth of skills and knowledge in the field of plastic injection molds. Our service time is 9:00 am – 10:00 pm on Monday to Thursday and our service on Friday is from 9 am to 6 pm. If you are looking for a reliable partner to provide high-quality plastic molds for your products, welcome to contact and call us. We will be happy to provide you with professional, efficient, and satisfactory service!