Melt Flow Rate of Common Plastics
Below is a comprehensive list of typical melt flow rate ranges for major plastic types, including processing temperatures and test conditions
Melt Flow Rate of Common Plastics |
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| Serial Number | Material | MVR³/10min | Condition | |
| Temperature/℃ | Quality/kg | |||
| 1 | HDPE | 1.85 | 190 | 2.16 |
| 2 | PP-T20 | 7 | 230 | 2.16 |
| 3 | PP-T30 | 6 | 230 | 2.16 |
| 4 | PP-T40 | 6 | 230 | 2.16 |
| 5 | PP-CF30 | 16 | 230 | 2.16 |
| 6 | PA12 | 51 | 235 | 2.16 |
| 7 | PA11 | 30 | 235 | 2.16 |
| 8 | PA6 | 150 | 275 | 5 |
| 9 | PA66 | 115 | 275 | 5 |
| 10 | PA6-GF30 | 50 | 275 | 5 |
| 11 | PA66-GF30 | 40 | 275 | 5 |
| 12 | PPO-PA | 11 | 280 | 5 |
| 13 | Homopolymer POM | 1.9-21 | 190 | 2.16 |
| 14 | Copolymer POM | 1.0-12 | 190 | 2.16 |
| 15 | PBT | 40 | 250 | 2.16 |
| 16 | PBT-GF30 | 11 | 250 | 2.16 |
| 17 | PS | 15 | 200 | 5 |
| 18 | ABS | 6 | 220 | 10 |
| 19 | AES | 14 | 220 | 10 |
| 20 | ASA | 5 | 220 | 10 |
| 21 | PA-ABS | 30 | 240 | 10 |
| 22 | PC | 12 | 300 | 1.2 |
| 23 | PC-ABS | 9 | 260 | 5 |
| 24 | PC-ASA | 18 | 260 | 5 |
| 25 | PC-HT | 18.5 | 330 | 2.16 |
| 26 | PC-PBT | 3 | 260 | 2.16 |
| 27 | PSU | 90 | 360 | 10 |
| 28 | PES | 150 | 360 | 10 |
| 29 | PEI | 12.7-19 | 337 | 607 |
| 30 | TPEE | 9 | 220 | 2.16 |
| 31 | PPO | 13 | 280 | 5 |
Melt Flow Index (MFI) Reference Table for Common Plastics |
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| Plastic Type | Abbreviation | Typical MFI Range (g/10min) | Test Condition (℃/kg) | Primary Applications | Characteristics |
| LDPE | Low-Density Polyethylene | 0.3-50 | 190/2.16 | Packaging films, plastic bags | High MFI for blown films, low MFI for injection molding |
| HDPE | High-Density Polyethylene | 0.1-30 | 190/2.16 | Bottle caps, pipes, toys | MFI<1 for pipes, >20 for thin-walled products |
| LLDPE | Linear Low-Density Polyethylene | 0.5-20 | 190/2.16 | Stretch films, agricultural films | Balances strength and processability |
| PP | Polypropylene | 1-100 | 230/2.16 | Food containers, fibers | Homopolymer PP typically 5-20, random copolymer higher |
| PP-R | Random Copolymer Polypropylene | 0.2-3 | 230/2.16 | Hot water piping systems | Ultra-low MFI ensures pressure resistance |
| PS | Polystyrene | 1.0-30 | 200/5.0 | Disposable tableware, CD cases | High-flow grades up to 50 |
| HIPS | High-Impact Polystyrene | 1.0-15 | 200/5.0 | Appliance housings, toys | Rubber additives reduce flow |
| ABS | Acrylonitrile Butadiene Styrene | 1.0-30 | 220/10.0 | Electronics housings, LEGO | 10-20 most common |
| PC | Polycarbonate | 3.0-30 | 300/1.2 | Bulletproof glass, lenses | Ultra-high viscosity grades <5 |
| PA6 | Nylon 6 | 10-60 | 235/2.16 | Gears, sports equipment | Injection molding grades typically 20-40 |
| PA66 | Nylon 66 | 15-80 | 275/5.0 | Automotive components | Higher test temp than PA6 |
| POM | Polyoxymethylene | 2-60 | 190/2.16 | Precision gears, zippers | High crystallinity affects flow |
| PET | Polyethylene Terephthalate | 15-50 | 250/2.16 | Beverage bottles, fibers | Injection molding grades need >30 |
| PBT | Polybutylene Terephthalate | 10-60 | 250/2.16 | Electronic connectors | 20-40 most common |
| TPE | Thermoplastic Elastomer | 5-50 | 190/5.0 | Phone cases, seals | MFI varies significantly by hardness |
Key Notes:
Test Standard Variations:
- Most plastics use ASTM D1238
- High-temp materials like PA66 use higher test temps (275°C)
- PS family often uses 5kg load (others typically 2.16kg)
MFI Selection Guidelines:
- <5: Extrusion (pipes, profiles)
- 5-20: Standard injection molding
- 20-50: Thin-wall molding
- >50: Fiber spinning, ultra-thin products
Special Considerations:
- Different grades of same plastic may vary 10x in MFI
- Reinforced modifications (e.g., glass-filled) significantly reduce MFI
- Recycled materials typically have 20-30% higher MFI
Industry Application Examples:
- PP for baby bottles: MFI 25-35 (230°C/2.16kg)
- HDPE for automotive fuel tanks: MFI 0.8-1.2 (190°C/2.16kg)
- PP for mineral water caps: MFI 18-25 (230°C/2.16kg)
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