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PPO

PPO

Material Type

Engineering Plastics

Material Full Name

Polyphenylene Oxide

Process Compatibility

Injection Molding, CNC Machining

Basic Properties

Property

Parameter/Performance

Remarks

Chemical Name Polyphenylene Oxide Aromatic ether backbone (-Ph-O-)
Molecular Structure Amorphous thermoplastic Typically blended with PS (commercial grades are PPO/PS alloys)
Density 1.06~1.10 g/cm³ 10-15% lighter than PC/ABS
Color Natural amber (dark-colorable) Opaque, high surface gloss
Mechanical Properties
– Tensile Strength 50-65 MPa (pure)/70-85 MPa (modified) High rigidity but brittle (notch-sensitive)
– Impact Strength 3-5 kJ/m² (pure)/10-20 kJ/m² (modified) HIPS blending significantly improves toughness
– Creep Resistance Excellent (low long-term deformation) Superior to PC/ABS
Thermal Properties
– HDT (1.82MPa) 100-110℃ (pure)/130-145℃ (modified) Glass-filled grades reach 160℃
– Service Temperature -40℃~120℃ (modified short-term 150℃) UL RTI 105℃ (electrical)
Chemical Properties
– Hydrolysis Resistance Exceptional (stable in boiling water) Ideal for humid/high-temp environments
– Chemical Resistance Resists acids/alkalis/alcohols; swells in aromatics/halocarbons Dissolves in acetone/chloroform

Processing Characteristics

Drying Essential:

  • 100-110℃ for 2-4 hours (moisture <0.05%)
  • Moisture causes splay marks

Melt Temperature:

  • 260-300℃ (pure)/240-280℃ (modified)

Mold Temperature:

  • 80-110℃ (higher temps reduce internal stress)

Special Requirements:

  • High melt viscosity (needs high-pressure injection)

Common Application Areas

  • Electronics: 5G antenna covers, transformer insulators

  • Automotive: Headlight reflectors, battery module brackets

  • Medical: Sterilization tool handles, dialyzer housings

  • Industrial: Chemical pump housings, high-temp pipe flanges

PPO Modified Types

Type

Composition/Features

Typical Applications

Pure PPO High heat/electrical resistance High-frequency PCBs, microwave components
PPO/PS Blend Improved processability/cost Automotive dashboards, appliance housings
PPO/PA Blend Enhanced oil/chemical resistance Fuel system parts, industrial valves
Flame-Retardant PPO UL94 V0 (Br/P-based) Circuit breakers, socket housings
Glass-Filled PPO 30% GF, flexural strength >200 MPa Water pump impellers, drone frames

Advantages & Disadvantages

Advantages

Disadvantages

Top-tier dimensional stability (<0.1% water absorption) Pure PPO difficult to process (requires blending)
Excellent high-frequency dielectric properties (low loss at 5GHz) Poor UV resistance (needs carbon black)
Inherent flame retardancy (LOI 29%) Higher cost than ABS/PP (~2-3×)

Other Engineering Plastics Selection

POM Materials

PA Materials

PC Materials

PET Materials

PEEK Materials

FAQ Of PPO Materials

Visit our FAQ center for more questions.

What are the most notable performance advantages of PPO plastic?

PPO offers outstanding dimensional stability (water absorption <0.1%), hydrolysis resistance and dielectric properties (stable dielectric constant at high frequencies), along with inherent flame retardancy (UL94 V-0 rating).

Where are modified PPO (e.g. PPO/PS blends) primarily used?

Extensively applied in automotive electronics (connectors/sensor housings), medical sterilization equipment, water treatment components and electrical insulation parts requiring high reliability.

What are key processing considerations for PPO material?

Requires pre-drying (120℃/4+ hours), recommended injection temperature 260-300℃ with mold temperature 100-140℃. Modified PPO has better flowability than pure PPO but requires avoidance of thermal degradation.