+86 0769 86066062 info@kehuimold.com
Select Page
PPS

PPS

Material Type

Engineering Plastics

Material Full Name

Polyphenylene sulfide

Process Compatibility

Injection Molding, CNC Machining

Basic Properties

Property

Parameter/Performance

Remarks

Chemical Name Polyphenylene Sulfide Alternating benzene rings and thioether (-S-) backbone
Molecular Structure Semi-crystalline thermoplastic (50-65% crystallinity) Linear PPS (heat-resistant) vs. branched PPS (high-flow)
Density 1.34~1.36 g/cm³ 20% lighter than PEEK
Color Natural amber (black/gray dyeable) Opaque, high surface gloss
Mechanical Properties
– Tensile Strength 65-85 MPa (dry) Up to 200 MPa with glass fiber reinforcement
– Impact Strength 5-8 kJ/m² (notched Izod) Retains 80% strength at -40℃
– Wear Resistance PV limit >3 MPa·m/s Superior self-lubrication vs. most engineering plastics
Thermal Properties
– HDT (1.82MPa) 260-280℃ Highest long-term service temp among engineering plastics
– Service Temperature -40℃~220℃ (short-term 260℃) UL RTI 220℃ (electrical)
Chemical Properties
– Chemical Resistance Resists acids/alkanes/organic solvents below 200℃ Only dissolves in concentrated HNO₃/H₂SO₄
– Flammability UL94 V0 (1.5mm, no additives) LOI 44% (non-flammable)

Processing Characteristics

Drying Essential:

  • 140-150℃ for 3-4 hours (moisture <0.05%)
  • Moisture causes splay marks/bubbles

Melt Temperature:

  • 300-340℃ (crosslinks/degrades >380℃)

Mold Temperature:

  • 130-160℃ (higher temps enhance crystallinity)

Special Requirements:

  • Corrosion-resistant screws/barrels (H₂S release)

Common Application Areas

  • Automotive: EGR valves, ignition coil bobbins

  • Electronics: SMT connectors, 5G antenna covers

  • Industrial: Chemical pump impellers, high-temp filters

  • Appliances: Air fryer liners, hair dryer nozzles

PPS Modified Types

Type

Characteristics

Typical Applications

Neat Resin PPS High purity, excellent electricals IC substrates, insulating films
40% Glass-Filled PPS Flexural strength >250 MPa Turbocharger components, pump housings
Carbon-Fiber PPS Thermal conductivity 1.5 W/mK Semiconductor thermal management parts
Wear-Resistant PPS PTFE/graphite additives Bearing cages, compressor vanes
Conductive PPS Carbon black/fiber (10²-10⁴ Ω·cm) Anti-static wafer carriers

Advantages & Disadvantages

Advantages

Disadvantages

Best-in-class heat resistance (220℃ long-term) Brittle (requires reinforcement)
Inherently flame-retardant (halogen-free V0) High processing energy (>300℃ melt)
Exceptional chemical resistance Expensive (3-5× PA66 cost)

Other Engineering Plastics Selection

POM Materials

PA Materials

PC Materials

PET Materials

PEEK Materials

FAQ Of PPS Materials

Visit our FAQ center for more questions.

Why does PPS require corrosion-resistant equipment?
  • Releases trace hydrogen sulfide (H₂S) above 300℃
  • Attacks standard steel screws/molds within 200 hours

Solutions: Use:

  • Hastelloy® screws
  • Titanium nitride-coated molds
What are critical considerations when processing PPS?

Pre-processing:

  • Mandatory drying (140-150°C for 3-4 hrs, moisture <0.05%)

Injection Molding:

  • Melt temperature: 300-340°C (higher for glass-filled grades)
  • Mold temperature: 130-150°C (reduces internal stress)

Safety:

  • Ventilation required (H₂S gas may release at degradation)
  • Avoid copper molds (catalyzes decomposition)
How to choose between PPS and PTFE for high-temperature applications?
Parameter PPS PTFE
Max. Temp. 220-240°C 260°C
Mechanical Strength High (enhanced with fibers) Low (requires fillers)
Wear Resistance Good (can be lubricated) Excellent (lowest CoF)
Processability Moldable/injectable Sintering only
Cost Moderate (~60% of PTFE) High